Influence of Particles on the Loading Capacity and the Temperature Rise of Water Film in Ultra-high Speed Hybrid Bearing

Ultra-high speed machining technology enables high efficiency, high precision and high integrity of machined surface. Previous researches of hybrid bearing rarely consider influences of solid particles...     

Loss characteristics and flow rectification property of diffuser valves for micropump applications

The primary motivation for this work is to provide data on the loss characteristics and flow rectification performance of flat-walled microdiffuser valves for Reynolds numbers between 100 and 2000 which is considered deficient in literature. The diffusers are designed with a fixed slenderness of 15 and an aspect ratio of 0.92 and with diverging angles ranging from 4° to 120°. The total pressure loss coefficient of the diffuser flow is determined experimentally. Components of the loss are studied in detail by numerical simulations. Results from the computations are in satisfactory agreement with the measurements. Simulations are also carried out for nozzle flows. Based on the experimental and the computational results, efficiencies of the diffuser valves are calculated. It is shown that, for laminar flows, global flow separation plays a significant role in reducing the loss of the diffuser. Consequently, the diffuser angle corresponding to the optimum diffuser efficiency varies from 40° at Re = 100 to 20° for Re ?500.     

Applying particle swarm optimization algorithm to roundness measurement

Measuring the roundness of a circular workpiece is a common problem of quality control and inspection. In this area, maximum inscribed circle (MIC) and maximum circumscribing circle (MCC), minimum zone circle (MZC) and least square circle (LSC) are four commonly used methods. In particular, MIC, MCC, and MZC, which are nonlinear constrained optimization problems, have not been thoroughly discussed lately. This study proposes a machine vision-based roundness measuring method that applies the particle swarm optimization algorithm (PSO) to compute MIC, MCC and MZC. To facilitate the PSO process, five different PSO’s were encoded using a radius (R) and circle center (x, y) and extensively evaluated using an experimental design, in which the impact of inertia weight, maximum velocity and the number of particles on the performance of the particle swarm optimizer was analyzed. The proposed method was verified with a set of testing images and benchmarked with the GA-based (genetic algorithm) method [Chen, M. C. (2000). Roundness inspection strategies for machine visions using non-linear programs and genetic algorithms. International Journal of Production Research, 38, 2967–2988]. The experimental results reveal that the PSO-based method effectively solved the MIC, MCC, and MZC problems and outperforms GA-based method in both accuracy and the efficiency. As a finals, several industrial applications are presented to explore the effectiveness and efficiency of the proposed method.     

Analysis of PFPE lubricating film in NEMS application via molecular dynamics simulation

Interfacial lubrication plays an important role in the functional performance of nanoelectrome-chanical (NEMS) systems. Here, we used molecular dynamics simulation to analyze the lubricating effect of a perfluoropolyether (PFPE) film to reveal the mechanism behind our experimental observations and understand the performance of the film. There was good agreement in the trends of the coefficients of friction between our simulation results and experimental characterizations. By studying the atomic motion, interfacial mechanics and polymer chain deformation, we found that PFPE films provide good lubrication because their linear flowability promotes surface reconstruction. Our simulations suggest that a high performance lubricant film needs to have low resistance to shear deformation, possess high linear flowability, promote surface reconstruction and adhere effectively to the substrates.     

燃机端面齿微动磨损分析及数值仿真

运用Archard磨损定律以及接触力学理论,研究了燃机端面齿楔形接触面在不同交变载荷力作用下接触面接触压力、接触宽度、间隙量、滑移量等接触特征参数随磨损过程的变化发展规律.结果表明,接触齿面的磨损是由于接触面间反复的相对滑动、磨损导致了接触面几何形貌以及接触压力的改变,这些因素又反过来影响磨损过程.各参数具有时间依赖性...     

A study on carbon concentration distribution and microstructure of P/M materials prepared by carbusintering

Carbusintering (CBS) process was used to produce powder metallurgy (P/M) parts (Fe–2Ni–1.5Cu–xC). Influence of sintering parameters such as temperature on diffusion coefficient of carbon was investigated. The specimen with the porosity of 6–13% got the carbon content of the surface ranged from 1.23 to 1.32 wt.%. After heat treatment, the hardness and impact energy were enhanced to 48 HRC (484 HV) and 13 J, respectively. The change in carbon concentration along the case depth was determined quantitatively by means of chemical analysis. The carbon concentration profile was satisfactorily modeled by classical solution derived from Fick’s second law. An undesired acicular structure was observed in the specimen with low green compact density due to the high carbon content. CBS process can provide outstanding performance in surface hardening of P/M materials. The use of CBS process was able to make process simple by taking sintering and carburizing as one step. The higher carbon content of the surface in P/M parts can be easily achieved compared to conventional carburizing.     

Effect of B4C content and annealing on complex permittivity and microwave-absorption properties of B4C/Al2O3 coatings

The B₄C/Al₂O₃ coatings were fabricated by air plasma spraying technology, and their complex permittivity and microwave absorption properties in the X-band were investigated before and after annealing (500 °C/2 h). Both the real and imaginary parts of the complex permittivity of the coatings decreased after annealing, which can be attributed to the weakening of polarization relaxation intensity and the reduction of electrical conductivity caused by the escape of carbon atoms. In addition, the density of B₄C/Al₂O₃ coatings decreased from 3.01 to 2.16 g/cm³ with increasing B₄C content. The B₄C/Al₂O₃ coatings exhibit a minimum reflection loss (RL) value of ?39.58 dB and the effective absorption bandwidth (RL＜?10 dB, EAB) covers 1.9 GHz at a thickness of 1.6 mm. After annealing, the above coatings still had an EAB of 1 GHz. Therefore, the B₄C/Al₂O₃ coatings can be considered as a promising microwave-absorption candidate with good high-temperature microwave-absorbing performance and low density.     

Machinability improvement in milling of SiCf/SiC composites based on laser controllable ablation pretreatment

The poor machinability of SiC_f/SiC composites greatly limits its application and promotion. The laser-induced ablation products of SiC_f/SiC composites are powdery, loose and porous. Milling of laser ablated samples demonstrated that the force and heat were almost negligible when milling ablation products. Accordingly, a laser ablation pretreatment milling (LAPM) process of SiC_f/SiC composites was proposed. Under the LAPM process, after the laser ablation treatment with controllable depth, the cutting allowance could be achieved in only one pass, which greatly improved the machining efficiency compared with the conventional milling process. The material removal rate was greatly improved on the premise of ensuring the machining quality. Taking the milling of tensile specimens as an example, compared with conventional milling, the total processing time of the specimen was reduced by 31.29 % by LAPM process. Therefore, LAPM provides a potential feasible process scheme for greatly improving the machinability and machining efficiency of SiC_f/SiC composites.     

An experimental study on the energy absorption capacity of thin-walled castings

The energy absorption potential of high-pressure die cast (HPDC) components made of magnesium alloys AM20, AM50, AM60, AZ91 and the aluminium alloy A356 is investigated using a shear–bolt principle. Both quasi-static and dynamic tests have been performed. In addition, single cast plates of AM60 and A356 alloy with different thickness have been tested in order to investigate the effect of plate thickness on the shear–bolt mechanism. It is found that this deformation principle gives an approximately constant average force during the deformation process. Therefore, thin-walled HPDC components can be suitable as energy absorbing components when using the shear–bolt principle. A simple empirical model for prediction of the average shearing force as a function of plate thickness and bolt diameter is proposed.     

Hidden Markov model-based ensemble methods for offline handwritten text line recognition

This paper investigates various ensemble methods for offline handwritten text line recognition. To obtain ensembles of recognisers, we implement bagging, random feature subspace, and language model variation methods. For the combination, the word sequences returned by the individual ensemble members are first aligned. Then a confidence-based voting strategy determines the final word sequence. A number of confidence measures based on normalised likelihoods and alternative candidates are evaluated. Experiments show that the proposed ensemble methods can improve the recognition accuracy over an optimised single reference recogniser.